Odd-form Component Insertion Machine Y Seires
The Odd-form Component Insertion Machine (Y series) is a cutting-edge automated solution for specialized components—including terminals, loose pins, carrier-mounted pins, contact springs, switches, ICs, electrolytic capacitors, and vertical pin headers. Equipped with advanced servo-driven mechanisms and a user-friendly interface, it seamlessly integrates into production lines, delivering high-speed, precise insertion. Supporting diverse components and flexible programming, this machine optimizes workflows, offering unparalleled reliability and performance for modern manufacturers.
| 型号Model No | Y10 | Y20 | Y30 | Y40 | Y50 |
| 插装精度Insertion Accuracy | 0.01mm | ||||
| 理论速度Theoretical Speed | 插件0.4-0.7秒/点，过板3秒/件，Insert 0.4-0.7 sec/pcs,transfer 3 sec/pcs | ||||
| 插装头数量Insertion Head Number | 1组1 set | 2组2 sets | 3组3 sets | 4组4 sets | 5组5 sets |
| 插入方向&跨距 | 标配360°,任意角度插件 | ||||
| Insertion Angle&Lead Pitch | Std.360°,insert at any angle | ||||
| 元件种类&规格 | 客供料来料定制 | ||||
| Component Type&Size | Customization with customer-provided components | ||||
| PCB尺寸PCB Size | 过板尺寸最大： 过板尺寸最大： L460*W290mm L460*W290mm 插件范围最大： 插件范围最大： L360*W280mm L330*W280mm 左 →右 左 →右 | 过板尺寸最大： L460*W290mm 插件范围最大： L260*W280mm 左 →右 | 过板尺寸最大： L460*W290mm 插件范围最大： L420*W280mm 左 →右 | 过板尺寸最大： L460*290mm 插件范围最大： L350*W280mm 左 →右 | |
| Max.passing size: L460*W290mm Max.insert range: L360*W280mm above L→R | Max.passing size: L460*W290mm Max.insert range: L330*W280mm above L→R | Max.passing size: L460*W290mm Max.nsert range: L260*W280mm above L→R | Max.passing size: L460*W290mm, Max.insert range: L420*W280mm above L→R | Max.passing size: L460*W290mm, Max.insert range: L350*W280mm above L→R | |
| PCB厚度&传送高度 | 厚度0.79~2.36mm,标准：1.6mm,高度900±20mm | ||||
| PCB Thickness&Conveying Height | Thickness 0.79~2.36mm,std.1.6mm,height 900±20mm | ||||
| 使用电源&功率Power Souerce | 220V,AC,50/60Hz,Apprx.约0.4KW | ||||
| 使用气源&用气量Air Source | 0.6~0.8MPa,20m³/h | ||||
| 使用环境温度Use Temp. | 10~26℃ | ||||
| 设备噪音Mch.Noise | Apprx.约65 dB | ||||
| 设备重量Mch.Weight | Apprx.约900kg,不含供料器excluding feeder | Apprx.约1000kg,不含供料器excluding feeder | |||
| 设备尺寸含供料器Machine Dimension | L1.53×W1.70×H1.60m可定制Customizable | L1.75×W1.74×H1.60m可定制Customizable | |||
| 控制系统Control Sys. | Windows操作系统中英文界面、视窗平台、液晶显示 | ||||
| Windows OS with Chinese/English Interface,Windows Platform,LCD Display | |||||
| 驱动系统Drive Sys. | AC伺服，AC马达，AC servo,AC motor | ||||
| 底座驱动方式Base Drive Mode | 电磁阀+精密气缸，Solenoid valve+precision cylinder | ||||
| PCB输送方式PCB Conveying Mode | 全自动：左→右，标准或右→左，选配Auto:std.L→R or option R→L | ||||
| 数据输入方式Data Input Mode | USB接口输入，EXCEL文档格式，USB input,Excel format | ||||
| PCB自动扫描系统 | 视觉系统自动采集PCB板图像，人机对话，可视操作 | ||||
| PCB Auto Scan Sys. | Vision sys.auto capture PCB img.,human-machine interface&visual operation | ||||
| AI智能编程系统 | 智能识别辅助编程，2分钟完成程序制作 | ||||
| AI Intell.Programming Sys. | Intelligent recognition assist programming,2min program create | ||||
| Mark识别系统 | Mark识别算法自动补偿，解决PCB尺寸与坐标偏差 | ||||
| Mark Recognition Sys. | Mark recognition algorithm automatic compensation,solve PCB size &coordinate deviation | ||||
| 自动插件检测系统 | 自动识别插入不良 | ||||
| Auto Insertion Inspection Sys. | Automatic recognition the improper insertion | ||||
| Badmark识别系统 | 1秒内自动识别打X坏板并跳过，节省时间及物料 | ||||
| Badmark Recognition Sys. | Automatic recognition&skip X-marked PCB in 1 sec,save time &component | ||||
| 程序防呆系统 | 误操作修改程序坐标超出PCB范围，系统自动锁定停机并提示 | ||||
| Prog.Foolproof Sys. | Misoperation modify programming coordinate out of PCB range,sys.auto lock,stop&alert | ||||
| MES管理系统 | 实时上传共享生产数据，联动平台，辅助管理 | ||||
| MES Mgt.Sys. | Upload and share production data in real-time,link with the platform for auxiliary management | ||||
| 防错料系统 | 供料器二维码与物料条码导入系统自动比对，OK启动开机，NG报警停机 | ||||
| Wrong Matl.Prev.Sys. | Feeder QR code &component barcode automatically comp.in sys,start if OK,alarm &stop if NG | ||||
| 远程技术支持 | 专业工程师远程指导现场人员演示排查问题点，帮助解决技术问题或进行维护 | ||||
| Remote Tech.Support | Prof.engr.remote guide site staff demo &troubleshoot,solve tech.prob.&maint | ||||
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