AKM/A360 High Speed Axial Insertion Machine
The AKM/A360 Axial Insertion Machine is a state-of-the-art solution for high-speed, high-precision insertion of axially tape-packed components—including resistors, diodes, jumpers, inductors, ferrite beads, and more. Boasting versatile 0°, 90°, 180°, and 270° insertion angles, it caters to a wide array of electronic assembly needs. Equipped with an independent jumper supply module and line production capability, this machine offers
- Suitable for all horizontal components and jump wires
2. Dual-jumper feeding.more versatile
Dual-jumper module for simultaneous insertion of two reel types.Intelligent cutting,zero materialloss,efficient and cost-effective.
3. Ultra-Precise,Any-Angle Insertion
Four-layer table,precise servo control,360°accurate positioning,instant response.
4. High-Strength Frame
One-piece ductile iron frame,300-day natural oging &annealing,prevents thermal deformation.Superior vibration damping and tensile strength for long-term stability.
5. Stable Feeding System
Modular feeder design enables quick changeover and expansion,significantly reducing downtimeand ensuring continuous production.
6. Fuxing Self-Developed Control System
Equipped with an industrial CCD positioning camera,Al-powered programming, full-process error-proofing,and assured high-efficiency production.
| 型 号Model No | AKM插装精度0.01mm,Insertion accuracy A360插装精度0.01mm,Insertion accuracy | |
| 理论速度Theoretical Speed | 插件0.18秒/点，过板3秒/件，Insert 0.18 sec/pcs,transfer 3 sec/pcs | |
| 供料器数量Feeder Number | 标配跳线站1组，标配10/20支卧式飞达 | |
| Std.jumper station 1 set,std.axial feeder 10/20 sets | ||
| 插入方向&跨距 | 标配四方向0°/90°/180°/270°;元件跨距5~24mm | 标配360°,任意角度插件；元件跨距5~24mm |
| Insertion Angle &Lead Span | Std.4 direction 0°/90°/180°/270°;component lead pitch 5~24mm | Std.360°,insert at any angle;component lead pitch 5~24mm |
| 元件种类&规格 | 适用于52mm卧式编带封装料，引线直径0.4~0.8mm,元件最大长度16mm,最大直径4mm | |
| Component Type &Size | Applicable to 52mm axial tape packaging component with lead diameter 0.4~0.8mm,max.component | |
| length 16mm,max.diameter 4mm | ||
| 元件引线剪脚长度Component Lead Trimming Length | 1.2~2.2mm | |
| 元件引线弯脚角度Component Lead Bending Angle | 5~45° | |
| PCB上下元件可通过高度 | 上12mm/下8mm | |
| Passable height of PCB Sides | Upper 12mm/lower 8mm | |
| PCB尺寸PCB Size | AKM过板尺寸最大L420*W290mm, 插件范围最大L275*W275mm,左→右 | A360过板尺寸最大L460*W290mm, 插件范围最大L290*W250mm,左→右 |
| Max.PCB passing size L420*W290mm,Max.insertion range L275*W275mm,above L→R | Max.PCB passing size L460*W290mm,Max.insertion range L290*W250mm,above L→R | |
| PCB厚度&传送高度 | 厚度0.79~2.36mm,标准：1.6mm,高度900±20mm | |
| PCB Thickness &Conveying Height | Thickness 0.79~2.36mm,std.1.6mm,height 900±20mm | |
| 使用电源&功率Power Source | 220V,AC,50/60Hz,Apprx.约0.5KW | 220V,AC,50/60Hz,Apprx.约0.6KW |
| 使用气源&用气量Air Source | 0.6~0.8MPa,20m³/h | |
| 使用环境温度Use Temp. | 10~26℃ | |
| 机器噪音Mch.Noise | Apprx.约65 dB | |
| 设备重量Mch.Weight | Apprx.约1550kg,10站10 stations/约1600kg,20站20 stations | |
| 设备尺寸含供料器Machine Dimension | AKM L1.8×W2.8×H1.6m,10站10 stations A360 L1.8×W2.9×H1.6m,10站10 stations | |
AKM L1.8×W3.3×H1.6m,20站20 stations A360 L1.8×W3.4×H1.6m,20站20 stations | ||
| 控制系统Control Sys. | Windows操作系统中英文界面、视窗平台、液晶显示 | |
| Windows OS with Chinese/English Interface,Windows Platform,LCD Display | ||
| 驱动系统Drive Sys. | AC伺服，AC马达，AC servo,AC motor | |
| 底座驱动方式Base Drive Mode | 伺服电机，Servo motor | |
| PCB输送方式PCB Conveying Mode | 全自动：左→右，标准或右→左，选配Auto:std.L→R or option R→L | |
| 数据输入方式Data Input Mode | USB接口输入，EXCEL文档格式，USB input,Excel format | |
| PCB自动扫描系统 | 视觉系统自动采集PCB板图像，人机对话，可视操作 | |
| PCB Auto Scan Sys. | Vision sys.auto capture PCB img.,human-machine interface &visual operation | |
| AI智能编程系统 | 智能识别辅助编程，2分钟完成程序制作 | |
| Al Intell.Programming Sys. | Intelligent recognition assist programming,2 min program create | |
| Mark识别系统 | Mark识别算法自动补偿，解决PCB尺寸与坐标偏差 | |
| Mark Recognition Sys. | Mark recognition algorithm automatic compensation ,solve PCB size &coordinate deviation | |
| Badmark识别系统 | 1秒内自动识别打X坏板并跳过，节省时间及物料 | |
| Badmark Recognition Sys. | Automatic recognition&skip X-marked PCB in 1 sec,save time &component | |
| 程序防呆系统 | 误操作修改程序坐标超出PCB范围，系统自动锁定停机并提示 | |
| Prog.Foolproof Sys. | Misoperation modify programming coordinate out of PCB range,sys.auto lock,stop &alert | |
| MES管理系统 | 实时上传共享生产数据，联动平台，辅助管理 | |
| MES Mgt.Sys. | Upload and share production data in real-time,link with the platform for auxiliary management | |
| 防错料系统 | 供料器二维码与物料条码导入系统自动比对，OK启动开机，NG报警停机 | |
| Wrong Matl.Prev.Sys. | Feeder QR code &component barcode automatically comp.in sys,start if OK,alarm&stop if NG | |
| 远程技术支持 | 专业工程师远程指导现场人员演示排查问题点，帮助解决技术问题或进行维护 | |
| Remote Tech.Support | Prof.engr.remote guide site staff demo &troubleshoot,solve tech.prob.&maint | |
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