Cost-Saving One Man Operation Selective Conformal Coating Line
-Boost Productivity by 40% with Minimal Labor and Lowest Costs!
It only takes $21,000 to get this fully automatic coating line!（Standard configuration）
Work Flow of One man coating line:
The operator loads stacked PCBs into the Loader’s input tray, and the Loader auto – feeds them into the production line→
Selective conformal coating machine applies conformal coating to specific areas of PCBs based on pre – programmed patterns→
Conducts real – time quality checks to identify coating defects→
UV curing oven Hardens the conformal coating using ultraviolet (UV) light→
Automatically removes finished PCBs from the line and stacks them（Finish）
1. Program and test the coating path for accuracy.(within 30 mins)
2. Load PCBs into the Loader(30s).
3.Unload finished boards from the Unloader(1 min).
The conformal coating line achieves competitive advantages in efficiency, quality and cost through the following features:
Production Efficiency
High automation level: Minimal manual intervention (limited to loading and unloading);
Moderate seamlessness between equipment (only temporary pause during coating process).
Quality Control
High process precision: Path accuracy ( ±0.02mm repeatability), consistent coating thickness (compliant with IPC-A-610 standard)；
Traceability: The production line can integrate with MES systems to record coating parameters (e.g., time, pressure), inspection data, operator information, etc., enabling full-process traceability.
Cost Optimization
Labor cost: Compared with traditional manual coating lines, this solution saves manpower (1 operator vs. 3–5 operators) and requires lower skill levels (easy-to-learn programming; no specialized background needed)；
Material cost: Improved coating utilization (precision coating reduces material waste by 30%)；
Maintenance cost: Low equipment failure rate (long MTBF), consumables replacement cycle (every 6 months), and fast after-sales support (24-hour remote response).
Flexibility and Adaptability
Product compatibility: Quick product changeover (changeover time <30 minutes), compatible with a wide range of PCBA sizes (50mm × 50mm to 450mm × 450mm) and different coatings (acrylic/silicone/urethane)；
Scalability: Supports modular upgrades (e.g., AOI inspection, in-line rework stations, additional valves, CCD vision cameras, laser height measurement, workpiece heating modules, etc.) to meet future capacity or process requirements.
Safety and Compliance
Operational safety: Equipment includes safety features such as UV shielding in the curing oven, solvent leak alarms in the coating machine, and EMC compatibility to avoid interference with surrounding equipment.
This production line reduces manpower to just one operator through automated loading/unloading by Loader/Unloader units, cutting 2–4 positions compared to traditional lines. The Selective Coating Machine’s ±0.02mm positioning accuracy improves coating utilization by 40%, reducing under-coating and over-coating defects by 60%. The UV curing oven enables rapid curing in 1 minutes, shortening the cycle time to tens of seconds per PCBA and increasing production capacity by 40%… This delivers a competitive advantage in terms of efficiency, quality, and cost.
私たちのプロセス - お客様との取り組み方
コンサルテーション
私たちはまず、お客様の生産ニーズ、課題、目標を理解することから始めます。当社の専門家がお客様と緊密に連携し、現在のプロセスを評価し、改善の機会を特定します。
ソリューション・デザイン
お客様のご要望に基づき、ハイチェンSMT設備と技術を適切に組み合わせたオーダーメイドのソリューションを設計します。ご提案するソリューションが、お客様の生産目標とご予算に沿うことをお約束します。
実施
私たちのチームは、設置プロセスを通じてお客様をサポートし、現場での支援、トレーニング、統合サポートを提供します。ダウンタイムを最小限に抑え、新しい機器をスムーズに稼動させます。
継続的なサポート
当社のコミットメントは、設置だけでは終わりません。お客様の生産ラインが最高のパフォーマンスで稼働し続けるよう、継続的な技術サポート、メンテナンスservice、トレーニングを提供します。
ハイチェンを選ぶ理由
Haichen SMTは、適切なSMT装置パートナーを選択することが製造の成功のために重要であることを理解しています。PCBコーティングとディスペンシングソリューションのleadingプロバイダーとして、当社は技術的専門知識と顧客重視のserviceを組み合わせ、卓越した価値をお届けします。