MINI10 Fully Automatic Radial Insertion Machine
The MINI10 Fully Automatic Radial Insertion Machine is a powerhouse in the realm of electronics assembly, offering high-speed, high-precision component insertion with unparalleled flexibility. Designed for a wide range of radial taped materials, this machine stands out with its 5-span insertion capability and robust servo-driven mechanisms. Its user-friendly interface, advanced vision system, and intelligent programming make it a must-have for modern production lines seeking efficiency and reliability.
Ultra-Lightweight XY Platform
23kg ultra-lightweight design,high-speed precision positioning,and faster production tempo.
Ultra-Energy-Efficient Control System
Latest control architecture,0.5KW power consumption,and reduced operational costs.
Ultra-Compact Feeding System
50-unit compact chain,optimized feeding efficiency,and minimized wear-prone parts.
UItra-Narrow PCB Conveyor
Fiber-optic sensing,custom anti-slip belts,2mm clamping edge,and maximized board utilization.
Fuxing SmartEye Control System
Precision industrial vision,Al-powered programming,full-process error-proofing,and assured high-efficiency production.
| 型号Model No | Mini 7插装精度0.01mm,Insertion accuracy Mini 10插装精度0.01mm,Insertion accuracy |
| 理论速度Theoretical Speed | 插件0.19秒/点，过板3秒/件， Insert 0.19 sec/pcs,transfer 3 sec/pcs |
| 供料器数量Feeder Number | 标配7支立式飞达， std.radial feeder 7 sets 标配10支立式飞达， std.radial feeder 10 sets |
| 插入方向&跨距 | 标准：-90°~+90°,360°可选，增量为1°,间距2.5/3.5/5.0/7.5/10.0mm(可选配) |
| Insertion Angle &Lead Pitch | Std.-90°to+90°,option 360°,increment in 1°;spacing option 2.5/3.5/5.0/7.5/10.0mm |
| 元件种类&规格 | 适用于立式编带封装料，编带孔距12.7/15mm;元件最大高度23mm,最大直径13mm,可定制 |
| Component Type&Size | Applicable to radial tape packaging Component,paper hole distance 12.7/15mm.Max.height 23mm.Max.diameter 13mm customizable |
| 元件引线剪脚长度 Component Lead Trimming Length | 1.2~2.2 mm |
| 元件引线弯脚角度 Component Lead Bending Angle | 5~45° |
| PCB上下元件可通过高度 | 上23mm/下8mm |
| Passable Height of PCB Sides | Upper 23 mm/lower 8mm |
| PCB尺寸PCB Size | 过板尺寸最大L430*W290mm,插件范围最大L320*W265mm,左→右 |
| Max.PCB passing size L430*W290mm,Max.insertion range L320*W265mm,above L→R | |
| PCB厚度&传送高度 | 厚度0.79~2.36mm,标准1.6mm,高度900±20mm |
| PCB Thickness &Conveying Height | Thickness 0.79~2.36mm,std.1.6mm,height 900±20mm |
| 使用电源&功率Power Source | 220V,AC,50/60Hz,Apprx.约0.5KW |
| 使用气源&用气量Air Source | 0.6~0.8MPa,20m³/h |
| 使用环境温度Use Temp. | 10~26℃ |
| 设备噪音Mch.Noise | Apprx.约65 dB |
| 设备重量Mch.Weight | Apprx.约900kg,7站7 stations/约950kg,10站10 stations |
| 设备尺寸含供料器Machine Dimension | L1.57*W1.57*H1.60m |
| 控制系统Control Sys. | Windows操作系统中英文界面、视窗平台、液晶显示 |
| Windows OS with Chinese/English Interface,Windows Platform,LCD Display | |
| 驱动系统Drive Sys. | AC伺服，AC马达AC servo,AC motor |
| 底座驱动方式Base Drive Mode | 电磁阀+精密气缸Solenoid valve+precision cylinder |
| CTA送料方式CTA Feeding Mode | 电磁阀+精密气缸Solenoid valve+precision cylinder |
| PCB输送方式PCB Conveying Mode | 全自动：左→右，标准或右→左，选配Auto:Std.L→R or Option R→L |
| 数据输入方式Data Input Mode | USB接口输入， EXCEL文档格式， USB input,excel format |
| PCB自动扫描系统 | 视觉系统自动采集PCB板图像，人机对话，可视操作 |
| PCB Auto Scan Sys. | Vision sys.auto capture PCB img.,human-machine interface &visual operation |
| AI智能编程系统 | 智能识别辅助编程，2分钟完成程序制作 |
| Al Intell.Programming Sys. | Intelligent recognition assist programming,2 min program create |
| Mark识别系统 | Mark识别算法自动补偿，解决PCB尺寸与坐标偏差 |
| Mark Recognition Sys. | Mark recognition algorithm automatic compensation,solve PCB size &coordinate deviation |
| 自动检测补件系统 | 自动识别插入不良，自动补插 |
| Auto Insertion Compensation Sys. | Automatic recognition the improper insertion,self-correct |
| Badmark识别系统 | 1秒内自动识别打X坏板并跳过，节省时间及物料 |
| Badmark Recognition Sys. | Automatic recognition&skip X-marked PCB in 1 sec,save time &component |
| 程序防呆系统 | 误操作修改程序坐标超出PCB范围，系统自动锁定停机并提示 |
| Prog.Foolproof Sys. | Misoperation modify programming coordinate out of PCB range,sys.auto lock,stop &alert |
| MES管理系统 | 实时上传共享生产数据，联动平台，辅助管理 |
| MES mgt.Sys. | Upload and share production data in real-time,link with the platform for auxiliary management |
| 防错料系统 | 供料器二维码与物料条码导入系统自动比对， OK启动开机， NG报警停机 |
| Wrong Matl.Prev.Sys. | Feeder QR code&component barcode automatically comp.in sys,start if OK,alarm &stop if NG |
| 远程技术支持 | 专业工程师远程指导现场人员演示排查问题点，帮助解决技术问题或进行维护 |
| Remote Tech.Support | Prof.engr.remote guide site staff demo &troubleshoot,solve tech.prob.&maint |
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